The standard Align T-Rex 500 main rotor feathering shaft (TT or Belt drive) is 6mm in diameter, 5mm diameter at the outside bearings, and 76.2 mm long.

Here are some exactly compatible shafts:

Align T-Rex 500 (Belt / TT) (6mm / 5mm x 76.2 mm)


Mostly compatible:

Not compatible are:

HDX-500 (SAS/SAH/HC) (5mm OD; xxx mm length)
Hirobo Lepton 500 (5mm OD; xxx mm length)

The Trex-500 uses a 4mm x 57mm for the tail rotor shaft. The HDX-500 and Hirobo Lepton also use a 4mm shaft, but I'm not sure of the length.

500 Tail Boom

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The standard Align T-Rex 500 tail boom (TT or Belt drive) is 16mm in outer diameter (OD), 15mm in inner diameter (ID) and 460mm long. Here are some exactly compatible booms:
  • Align T-Rex 500 (Belt / TT) (16mm OD; 15mm ID; 461 mm length)
Mostly compatible:
Not compatible are:
  • HDX-500 (SAS/SAH/HC) (15mm OD; 14mm ID; 455 mm length)
  • Hirobo Lepton 500 (15mm OD; 14mm ID; 455 mm length)

500 main shaft

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The standard Align T-Rex 500 main shaft is 8 mm in outer diameter (OD) and 116 mm long. It is hollow and made of steel or stainless steel. Here are some mostly compatible main shafts:
  • ??
Here are incompatible main shafts:
  • HDX-500 (SAS/SAH/SE): mm x 10mm
  • HK-T500: 8mm x 116mm The diameter and length are correct but the shaft lacks the indentation necessary for the Align one-way bearing to fit. Thus, only HK-T500 one-way bearings can fit on HK-T500 shafts and vice versa. That being said, the upper shaft is compatible with Align T-Rex 500 swashplate and head assembly.

iMax B6AC charger

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I just bought a used iMax B6AC charger (LiPo/Li-Ion/NiMH) to complement my previous Turnigy Accucel-8 charger. I had trouble finding the user manual but finally located it. I'm posting a copy here just in case anyone wants it: And here's a little comparison table that I drew up comparing the iMax with the Turnigy units:
iMax B6ACAccucel-6 Accucel-8
Max Power50 watts50 W150 W
Max Current5.0A5.0A7.0A
Max LiPo Cells668
Max NiCD/NiMH Cells151527
Max Pb20v20v36v
Power Input100-240 VAC
11-18 VDC
10-18 VDC10-18 VDC


I use Zippy brand 11.1 volt (3S) 2200 mAh battery packs on my 450s. The only problem I found is that the balancing connectors on them aren't nearly long enough to reach from my Turnigy charger to my bomb-proof charging container (an old army-surplus ammo case). I tried to see if anyone sold 3S lipo battery connector extensions, but no luck.


Also, my Turnigy charger requires two connections for LiPo balancing -- the main Dean's connector and the balancing connector. This is a pain in the waddle since you can do it with only one connector -- as long as you remain within the relatively low amp constraits of the balancing connector (likely < 5 amp).

To make life difficult, there are apparently four (4) different LiPo balancing connectors in use. My Zippy batteries use the Align standard, which is a JST XH connector. Here's a very handy chart describing the various connectors and which batteries use which connector: http://www.rcaccessory.com/pdf/Battery%20Tap%20Configuration%20Guide.pdf

Now that I know that both my Turnigy charger and my Zippy batteries use JST XH, I just had to go to Digi-Key and order the right parts:

1	10	455-2249-ND	CONN HEADER XH TOP 4POS 2.5MM	JST XH SHROUDED HEADER	0	0.13500	$1.35
2	10	455-2267-ND	CONN HOUSING 2.5MM 4POS	JST XH HOUSING	0	0.05700	$0.57
3	100	455-2261-1-ND	CONN TERM CRIMP XH 26-30AWG	JST CRIMP CONNECTOR	0	0.03340	$3.34
4	10	455-2219-ND	CONN HOUSING 2.5MM XH 3POS	JST XH HOUSING 3 PIN	0	0.05700	$0.57
5	10	455-2248-ND	CONN HEADER XH TOP 3POS 2.5MM	JST XH HEADER 3 PIN	0	0.10000	$1.00

Once the connectors arrive, I'll have enough to play around with them for quite a while!

p.s. Bonus, the same connectors can also be used to create extensions for my LiPo battery monitors.

I was trying to decide which servo to use in my project. I had some JR NES-241s lying around from my JR radio kit. They are nice analog servos.

I also had some E-sky EK2-508 digital servos which I had also just ordered.

I wanted to see what the speed difference might be between the two. The JR is rated at 0.23 / 60° arc while the E-sky is rated at 0.10 / 60°. But there are ratings and there are ratings.

So I fired up my servo tester and pitted them head to head in this very short video (1 minute; 5 mb). As you can see, the E-sky is considerably faster.

The e-sky is only rated to 1.0 kg / cm torque while the JR has 1.3 kg/cm. But I think that difference is negligible.

Picture 2.png
P1040184.MP4

Micro servos are commonly used in 250 and 450 size micro rc helicopters. Here's a little table that I'm using to compare various options.

ModelModeSizeWgtSpeed@5VPower@5VSpeed@6VGearsStreet
HTX900Analog21.0x12.0x22.0mm9.0g0.12 sec/60°1.6kg/cm0.11secNylon$4
Towerpro SG90Analog21.0x11.5x27.0mm9.0g0.12 sec/60°1.2kg/cmYesNylon$5
E-sky EK2-0508Digital22.8x11.5x20.8mm7.5g0.10 sec/60°1.0kg/cmYesNylon$10
Towerpro MG90Analog23.0x12.2x29.0mm14.0g0.11 sec/60°2.2kg/cm0.10 secMetal$12
E-flite S75Analog23.0x12.0x24.0mm7.5g0.12 sec/60°1.17kg/cmNoNylon$14
Spektrum DSP75Analog23.0x12.0x24.0mm7.5g0.11 sec/60°1.17kg/cmNoNylon$20
Futaba S3114Analog21.8x11.0x19.8mm7.8g0.10 sec/60°1.5kg/cm0.09secNylon$15
Power HD-2216HBDigital22.8x12.0x25.4mm13.6g0.13sec/60°1.8kg/cmYesMetal$20
Align DS410Digital22.8x12.0x25.4mm12.7g0.13 sec/60°1.8kg/cm0.09secMetal/Plastic$26
JR NES-241Analog21.5x11.5x22.0mm9.0g0.23 sec/60°1.3kg/cmYesPlastic$30
JR DS290GDigital21.0x11.0x21.0mm7.0g0.08 sec/60°0.9kg/cm0.07 secNylon$35
Futaba S3154Digital21.8x11.0x19.8mm7.8g0.10 sec/60°1.5kg/cm0.09secNylon$35
Ino-Lab HG-D202MGDigital23.0x11.4x24.1mm9.8g0.16 sec/60°2.5kg/cm0.13 secMetal$35
Align DS410MDigital22.8x12.0x25.4mm13.5g0.13 sec/60°1.8kg/cm0.09secMetal$37
HiTec HS-65MGAnalog24.0x12.0x24.0mm11.2g0.16 sec/60°1.6kg/cm0.13secMetal$37
HiTec HS-5065MGDigital23.6x11.6x24.0mm11.9g0.14 sec/60°1.8kg/cm0.11secMetal$47

The conversion for torque from kg/cm to oz/in is to multiply by 14.7. So a servo with a torque of 1.0 kg/cm has an imperial torque of 14.7 oz/in.

Mini-Servos

ModelModeSizeWgtSpeed@5VPower@5VSpeed@6VGearsStreet
Futaba S9257Digital36.0x15.0x29.0mm26g0.08 sec/60°2.0kg/cmNoNylon$60

Mini servos are commonly used in 500 size helicopters such as the Align T-Rex 500. Here's a little table that I'm using to compare various options.







ModelModeSizeWgtSpeed@5VPower@5VSpeed@6VGearsStreet
GWS HPXAnalog35x16x31mm19g0.07 sec/60°3.0kg/cm0.05 sec/60°Plastic$13
GWS HPX F0.10 sec/60°4.2kg/cm0.08 sec/60°$13
TowerPro MG930Digital36.2x15.2x28.7 mm26g0.14sec/60°3.6 kg/cm0.11 sec/60°Metal$16
Hitec HS-225BB Analog32.4x16.8x30.8mm27g0.14 sec/60°3.9kg/cm0.11 sec/60°Nylon$20
Hitec HS-225MG 31gMetal$30
Hitec HS-5245MG Digital32.0x17.0x31.0mm32g0.15 sec/60°4.4kg/cm0.12 sec/60°Metal$48
Align DS510Digital35x15x29.2mm26g0.13 sec/60°3.7kg/cm0.11 sec/60°Metal$50
MKS DS9660Digital35.0x18.0x28.0mm35g0.13 sec/60°3.7 kg/cm0.10 sec/60°Metal$57
Futaba S9650Digital36.0x15.0x29.0mm26g0.14 sec/60°3.6kg/cm0.11 sec/60°Nylon$65

The conversion for torque from kg/cm to oz/in is to multiply by 14.7. So a servo with a torque of 1.0 kg/cm has an imperial torque of 14.7 oz/in.

Standard servos are used in larger helicopters -- 600 size electrics or nitros. Here's a little table that I'm using to compare various options.

ModelModeSizeWgtSpeed@5VPower@5VSpeed@6VGearsStreet
TowerPro SG5010Analog40.0x19.0x43.0 mm39g0.14sec/60°8 kg/cm0.11secNylon$8
Hextronik HX12K
TowerPro MG995
Analog40.7x19.7x42.9 mm55g0.16 sec/60°10 kg/cm0.13secMetal$8
Hitec HS-322HDAnalog41.0x20.0x37.0mm43g0.19 sec/60°3.0kg/cm0.15secKarbonite$10
Bluebird BMS-621Analog40.5x20.0x38.5 mm41g0.13sec/60°6 kg/cm0.10secPlastic$15
Scanner RC SSV-9764MGAnalog40.5x20.0x38.5mm62g0.16 sec/60°9.6kg/cmYesMetal$18
Futaba S3001Analog41.0x20.0x35.0mm45.1g0.28 sec/60°xxkg/cmYesNylon$20
Futaba S3004Analog41.0x20.0x36.0mm37.20.23 sec/60°xxkg/cmYesNylon$20
JR DS821Analog38.0x18.0x37.0mm43g0.19 sec/60°5.1kg/cmYesComposite$30
Futaba S9257Digital36.0x15.0x29.0mm26g0.08 sec/60°2.0kg/cmNo! No!Nylon$55
Futaba S9650Digital36.0x15.0x29.0mm26g0.14 sec/60°3.6kg/cm0.11 sec/60°Nylon$65
Ino-lab HG-D751MGDigital
Coreless
39.5x19.5x36.8mm54g0.14 sec/60°11.2kg/cm0.11 sec/60°Metal$80
Ino-lab HG-D760HB48g0.10 sec/60°6.8kg/cm0.08 sec/60°Carbonite
+ Metal
$70
Ino-lab HG-D760MG52g0.09 sec/60°9.6kg/cm0.xx sec/60°Metal$75
Hitec HS-965MG Analog40.0x20.0x37.0mm62g0.13 sec/60°7.4kg/cm0.10 sec/60°Metal$70
Hitec HS-985MG Analog39.4x20.0x37.8mm62g0.16 sec/60°9.6kg/cmYesMetal$70
Futaba S9402Analog41.0x20.0x38.0mm55g0.13 sec/60°6.4kg/cmYesMetal$75
Futaba S9252Digital40x20x37mm50g0.14 sec/60°6.6kg/cmNo! No!Nylon$85

The conversion for torque from kg/cm to oz/in is to multiply by 14.7. So a servo with a torque of 1.0 kg/cm has an imperial torque of 14.7 oz/in.

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